Air India announces updates on its US$400 million fleet retrofit programme

A second aircraft is scheduled to depart for the same facility in October 2025, with both expected to return to service in December 2025.

The retrofit programme for Air India’s B787-8s, now on a steady schedule for completion by mid-2027, will introduce brand-new interiors featuring a three-class configuration with Business Class, Premium Economy, and Economy Class seats. This includes the installation of brand-new seats in each cabin, advanced inflight entertainment (IFE) systems, new carpeting, curtains, upholstery, lavatories, galleys and more - all aligned with the new Air India product and customer experience standards.

Starting in early 2027, Air India will additionally retrofit 13 of its legacy Boeing 777-300ER aircraft, aiming for completion by October 2028, with the timeline having shifted due to supply chain delays.

Reliability Enhancement Programme for Legacy B787-8

As part of a Reliability Enhancement Programme, Air India will be upgrading the avionics and other critical components of the 26 legacy B787-8 aircraft up to the latest industry standards, thus improving their reliability. The programme entails the analysis of maintenance and configuration records for these aircraft, followed by the implementation of recommended modifications based on Boeing’s service information bulletins. This is intended to reduce operational disruptions for both, Air India and its customers.

Additionally, seven of the 26 B787-8s will undergo heavy, scheduled maintenance (D-checks) at Victorville, ensuring the fleet’s long-term operational excellence.